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Course Outline

Introductory Level Certificate Course - Metals Conservation

 

This is a hands on, 2-week practical course teaching current conservation practices as applicable to ferrous, non-ferrous and noble metals. The syllabus places emphasis on the repair and conservation of utility objects such as silverware, salvers and candlesticks, as well as on decorative objects, including sculpture and ornamental fittings. The treatment and stabilization of archaeological artifacts will be dealt with in overview. Where relevant, implications for outdoor bronzes and architectural metals will be examined as an auxiliary subject.


Week 1, Monday
(08h30 - 09h00) Registration
(09h00 - 09h30) Introduction to Campus
(10h00 - 11h00) Audio Visual Tyler Davidson Fountain / British Museum
(11h00 - 11h30) TEA
(11h30 - 13h00) Lecture The History/Development of Metalwork
(13h00 - 14h00) LUNCH
(14h00 - 15h30) Lecture Ethics - Commercial, Archeological, Historical & Functional. Conservation vs Manufacture
(15h30 - 16h00) TEA
(16h00 - 17h00) Group Discussion Evaluate student’s items
Tuesday
(09h00 - 10h30 Lecture Characteristics - Identifying & classifying metals and their alloys
(10h30 - 11h00) TEA
(11h30 - 13h00) Lecture & Audio Visual Metals - from smelting to the production of metals objects
(13h00 - 14h00) LUNCH
(14h00 - 15h00) Lecture Degradation of metals - Mechanical Damage
(15h00 - 15h30) TEA
(15h30 - 17h00) Lecture Introduction to metals conservation - Preparation for practical on Wednesday - workshop safety included
Wednesday
(09h00 - 10h30 Lecture Cleaning (1) Mechanical: scalpels, snips, saws, chisels (2) Chemical: reagents
(10h30 - 11h00) TEA
(11h30 - 13h00) Practical Students own objects, if appropriate. Institute provides samples
(13h00 - 14h00) LUNCH
(14h00 - 15h00) Practical Continued… removal of loose corrosion with scalpels, pumice, etc. Removal of solder/brazing/welding. Abrasives blasting cabinet
(15h00 - 15h30) TEA
(15h30 - 17h00) Lecture Continued… must use reagents and neutralize other materials on metals - paint, plaster, etc.
Thursday
(09h00 - 10h30 Lecture Disassembly - Identifying methods of joining and unfastening
(10h30 - 11h00) TEA
(11h30 - 13h00) Practical Shears, screwdrivers, saws, grinders
(13h00 - 14h00) LUNCH
(14h00 - 15h00) Practical Heat/melting/crucibles
(15h00 - 15h30) TEA
(15h30 - 17h00) Practical Final cleaning in preparation of re-shaping and forming
Friday
(09h00 - 10h30 Lecture Reshaping & forming (1) metal properties & heating, cold working annealing (2) tools: hammers, anvils, chisels (3) materials: pitch, sheet metal
(10h30 - 11h00) TEA
(11h30 - 13h00) Practical (1) removing dents and straightening bent metal (2) Hammering/planishing (3) Annealing and cold working
(13h00 - 14h00) LUNCH
(14h00 - 15h00) Practical Repousse, chasing
(15h00 - 15h30) TEA
( 15h30 - 17h00) Practical Bowls, cups, spoons etc. Shaping/forming by hammering

Week 2 - Monday
(09h00 - 10h30 Lecture Replacing missing material with “pseudo” metals
(10h30 - 11h00) TEA
(11h30 - 13h00) Practical Working with polyester resin & epoxy and metal powders
(13h00 - 14h00) LUNCH
(14h00 - 15h00) Practical Making moulds for pseudo metals - waxes & mould making materials
(15h00 - 15h30) TEA
(15h30 - 17h00) Practical Casting pseudo metals and working down/shaping
Tuesday
(09h00 - 10h30 Lecture Replacing missing material with metal: Wax replicas - pins; plaster replicas - rivets; moulding sands - hinges; casting & materials - screws
(10h30 - 11h00) TEA
(11h30 - 13h00) Practical Making pins, hinges, rivets, screws. Wax replicas (soft modelling). Plaster/wood (hard replicas)
(13h00 - 14h00) LUNCH
(14h00 - 15h00) Practical Mould making with: sand, silicone & rubber. Casting: low melt alloys & electro-forming (silicone moulds)
(15h00 - 15h30) TEA
(15h30 - 17h00) Field Trip Visit to a small engineering workshop
Wednesday
(09h00 - 10h30 Lecture Joining replicated materials using: - heat (soldering, brazing, welding) - epoxies i.e. organic polymers
(10h30 - 11h00) TEA
(11h30 - 13h00) Practical Demonstration and student training: soldering, brazing, cutting
(13h00 - 14h00) LUNCH
(14h00 - 15h00) Practical Demontration and student training: using the DC inverter and its applications in electro-forming/-plating & welding
(15h00 - 15h30) TEA
(15h30 - 17h00) Practical Using the DC inverter: electroplating, electroforming, conservation welding
Thursday
(09h00 - 10h30 Lecture Filling, grinding & polishing. Pickling to clean. Sterilizing tools
(10h30 - 11h00) TEA
(11h30 - 13h00) Practical Working down & polishing
(13h00 - 14h00) LUNCH
(14h00 - 15h00) Lecture Patination of surfaces: equipment and materials
(15h00 - 15h30) TEA
(15h30 - 17h00) Practical Student patination exercises
Friday
(09h00 - 10h30 Lecture Finishing metals surfaces - waxes & lacquers
(10h30 - 11h00) TEA
(11h30 - 13h00) Practical Student’s practical: waxes & materials
(13h00 - 14h00) Lecture Studio documentation, quoting & client relations
Ceremony Conferring of Certificates
(14h15) Shuttlebus departs for PE Airport & Bus Terminals

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